The Advantages of Using Teflon Coated Fabrics

Several industry workers, laborers and peasants are provided with yellow or orange protective gears to wear on-site at work. These industrial clothing and safety gears have come into the picture only in the recent years. These outfits protect the industry workers from everyday as well as environmental hazards. These industrial clothing are teflon coated. The scientific name of teflon is Polytetrafluoroethylene.

Teflon is the trade name that is used in commercial terms and it was discovered accidentally in the laboratory by Dr. Plunkett later. Teflon was advertised and marketed for its multifarious uses such as, its resistance quality to high temperatures, poor conductor of electricity, unbreakable, self-lubricating, and non-toxic. Fabric and garment manufacturers in India are now making use of this technology to manufacture industrial gear.

The Advantages of Using Teflon Coated Fabrics

What is Teflon coated fabric?

  • Teflon coated fabrics are the materials treated with this teflon fabric protector and repel oil and water.
  • Polytetrafluoroethylene, most commonly known as Non-Stick Teflon, is a type of polymer which is primarily composed of fluorine and carbon. These are the primary ingredients that are a part of teflon coating.
  • This particular coating successfully resists and protects textile from stains, unpredictable spills, and splashes.

The advantages of Using Teflon Coated Fabrics

Teflon coating is used in products manufactured in industries such as electronics, cookware, medical, surgical and automotive industries. Teflon has huge scope in the food and beverage industry because of its preservative properties. Further, there are different teflon coated fabric manufacturers in India that offer high quality teflon fabrics and textile to other industry verticals.

Listed below are the advantages of teflon coated fabrics:

  • Immune to UV degradation – Teflon coated fabrics are found to be immune to UV degradation. Hence material deterioration is prevented, giving it a long-lasting life.
  • Worker safety – Factories and manufacturing units make use of chemicals that can cause spillage or where even heavy equipment need to be used on a daily basis. Teflon coated fabrics used in worker uniforms prevents workers from getting injuries. Teflon coating is also used in making industrial aprons, reflective jackets, industrial and coverall boiler suits.
  • Protection from chemical contact – Certain industries cause daily exposure of chemicals to their workers. Safety gear or teflon coated fabrics protects workers from hazardous impact of chemicals on the workers’ everyday wellbeing. Textile fabric manufacturers in India are focusing on using teflon as a material for making worker uniforms.
  • Rich properties – Teflon coated fabric or Poly–tetra-fluoro-ethylene (PTFE) coated fabric if used in industrial clothing guarantees protection from various elements. Because teflon has rich properties such as, water resistant, non-flammable, resistant to atmospheric conditions, and resistant to all chemicals.
  • Protective curtains – Teflon coated fabric material is also used in making protective curtains for chemical processing plants for limiting splashing of liquids and gaseous flames that could be hazardous.
  • Easy to dry – Teflon coated fabrics get dried extremely fast.
  • Requires less washing – They require a lesser number of washing as compared to other fabrics.

Therefore, the usage of teflon coating in fabrics and uniforms not only ensures worker safety but also goes a long way in improving their productivity.

Textile Manufacturing Process for Textile Mills: Dyeing, Fabric Printing and Garment Finishing

Textile dyeing, printing and finishing are the main stages in fabric production that focus on the colour, shade and its final appearance. While spinning and weaving are the early stages of production that provide quality fabrication, dyeing, printing and finishing stand as the prior stage to the garment manufacturing process. Although, these three steps add the key value to a piece of fabric since the colour which is mainly a reflecting light through fabric gives a whole other unique impression to it.

Textile Manufacturing Process for Textile Mills

Therefore, let’s understand how these key processes are crucial to refining the final product and increase its value in the market.

· Dyeing Process

Dyeing is a process where the fabric is immersed into an aqueous dyebath to give it the desired color as per the specific procedure. There are many chemicals like vasts and reatives are used in the process that skips the after parts of dyeing such as washing, rubbing and exposure to light. However, to utilise such chemical components, there are several complex ingredients involved that highly expensive in the market. Therefore, you will find fabric and garment manufacturers in India that provide expensive garments due to the usage of such complex chemicals for dyeing.

Dyes add a longlasting and significant color to the garments. These are available in several kinds namely chemical dyeing, dip dyeing, natural dyeing, industrial dyeing, resist dyeing and more. Natural dyes are derived from natural colors extracted from plants, animals and minerals. To color the fabric in an environment-friendly manner, natural dyes are the perfect choice. This is why traditional and handwoven garments and fabrics like khadi promise quality and stand for environmental friendliness due to the usage of natural dyes.

· Printing Process

Printing process involves adding more colors to the dyed fabric or yarn to create designs and patterns. Usually prints are embossed on the surface of the fabric after the dyeing process is complete and ready for the next process execution. The textile processing industry in India used a wide range of techniques, tools, equipment and innovative machines. This is why India is a country with plenty of diversity, even in its fabric designs and prints.

A typical textile printing technique involves complementing different types of fabrics with trending or authentic patterns and designs. As compared to dyes, pigments are insoluble and they are unlikely affinite for fibres. They require resin and solvents to bind them to the fabric. There are several methods under printing called as digital prints, block prints, discharge prints, screen prints, direct prints, heat-transfer prints and many others.

· Finishing Process

When obtained from the knitting or weaving machine, finishing is the process to refine the fabric’s appearance so that a quality product is manufactured and ready to supply. It is the last step that concludes the functioning a textile.

The finishing process consists of treatment steps such as bleaching, scouring, dyeing, etc. With finishing the textile is refined to create a quality fabric that enhances the characteristics of the fabric such as its appearance, colour, design and print. Since the step is crucial in the commercial aspects of the textile sector, they must match the requirements of everytechnical textiles requirements in India. However, the market requirements are constantly changing. To stay up-to-date with the market requirements it is necessary that fabric and garment manufacturers in India adopt to these differing and upcoming trends.